11-12 T/H FISH FEED PELLET production line
Customized 11-12 ton per hour fish feed pellet production line turnkey project for sale, including fish feed factory process design, fish feed production plan design, and a full set of fish feed production equipment.
What is an 11-12 t/h fish feed pellet production line?
Our 11-12 ton/hour fish feed pellet production line is
a powerful, fully integrated solution designed for serious aquatic feed manufacturers. It’s engineered for continuous, high-volume production, reliably delivering 11-12 metric tons of premium-grade fish feed pellets each hour.
Far more than a single machine, this is a turnkey system that encompasses every stage: from raw material processing and precision mixing to advanced pelletizing, drying, and automated packaging. It’s the ideal choice for medium-to-large commercial feed plants looking to scale up their operations.
The “11-12 ton/hour” figure does not refer to the maximum output under short-term test conditions, but rather reflects practical, long-term performance. With reasonable formulas, stable raw material supply, and standardized operation, the line can continuously maintain an output level of 11,000–12,000 kilograms of finished feed per hour. This capacity allows the production line to support multi-shift operations and achieve high daily output.
Production capacity
(tons/hour)
11-12
Pellet size
(mm)
0.5-12
What are its key features?
Designed for Continuous and Stable Operation
The 11-12 ton/hour production line is not meant to achieve high output in short bursts. Instead, it’s engineered around long-term, full-capacity operation, with critical components configured for reliability.
Highly Mature Equipment & Processes
It uses large-scale crushing systems, conditioning, and pelletizing/extrusion equipment, ensuring stable pellet formation and consistent quality.
Significant Unit Cost Advantage
At this capacity, electricity, labor, and management costs are efficiently spread out. Compared to smaller lines, the total cost per ton of feed is lower.
High Automation and System Integration
Equipped with a central control system, it automates feeding, batching, and monitoring. This reduces reliance on manual labor and makes the process more stable and controllable.
Strong Product Flexibility
It can stably produce floating, sinking, or slow-sinking fish feed. By adjusting formulas, dies, and parameters, it adapts to different fish species and growth stages.
Expandability Built-In
Planning often includes room for future expansion or process upgrades, supporting long-term business growth.
What Can an 11–12 T/H Fish Feed Pellet production line Produce?
A 11-12 ton/hour fish feed pellet production line falls into the medium-capacity range and can accommodate the production of various types of aquatic feeds and some pet foods. Depending on the process configuration, it can stably produce the following common feed types:
Floating Fish Feed
Floating pellets are currently the fastest-growing market segment. Using advanced extrusion technology, high-fat fish feed pellets can be produced, which stay suspended in water for longer periods.
Target species: Tilapia, carp, catfish, ornamental fish, etc.
Pelletizer type: Extruders (dry type extruder, wet type extruder, twin screw extruder)
Sinking Fish Feed
Conventional sinking fish feed is usually produced using pelletizing technology. However, with advancements in feed production technology, fish feed plants now also use extrusion to produce sinking fish feed, overcoming the shortcomings of traditional pelletized sinking feed.
Target species: Sturgeon, grouper, marine fish, shrimp
Pelletizer type: Pellet mill, extruder
Slow-Sinking Feed
There is also considerable market demand for slow-sinking fish feed, which consists of pellets that fall between floating and sinking types, suitable for mid-to-bottom-feeding species.
Target species: Catfish, yellow catfish, snakehead fish, seabass, turbot
Pelletizer type: Single/Twin screw extruder
Custom Aquatic & Pet Feeds
11–12 ton/hour fish feed plant isn’t limited to just fish feed; it’s a versatile production line capable of handling fish feed, shrimp feed, and even pet food.
Types: Shrimp, crab feed, specialty aquatic feed, mid-to-high-end pet food
Pelletizer type: Extruders, often twin screw extruders
composition of An 11-12t/h fish feed pellet production line
To build a 11-12 ton/hour fish feed pellet production line, beyond basic requirements like factory layout and process design, the most crucial step is selecting a stable and efficient, complete fish feed production line.
A mature fish feed production line enables automated and continuous operation from raw material reception to finished pellet packaging, thereby increasing the efficiency of fish feed pellet production.
With years of experience in building fish feed plants, RICHI has successfully created hundreds of proven fish feed production solutions for clients worldwide.
Here is the typical production process we designed for a 11-12 ton/hour fish feed production line:
●
Raw material processing
Raw materials first undergo cleaning, impurity removal, and weighing. This ensures that the materials entering the production line are clean, consistent, and free of contaminants, laying a solid foundation for subsequent grinding and formula control.
●
Crushing of raw materials
A grinder processes materials like corn, soybean meal, and fishmeal down to the required fineness. The more uniform the grind, the better the stability of the feed’s floatability, binding properties, and digestibility.
●
Automatic batching and mixing
All ingredients are thoroughly mixed according to the formula ratio. This critical step ensures every batch has uniform nutrition and no separation, guaranteeing feed quality.
●
Pelleting/Extrusion
Pellet formation takes place in a pellet mill or an extruder. An extruder can also control the expansion level, density, and floating/sinking properties, which determine the final quality of the product.
●
Drying
Freshly made wet pellets are quickly and evenly dried to reduce their moisture content to a safe level, preventing mold and extending shelf life.
●
Spraying
Sensitive nutrients like fats, probiotics, and attractants are added evenly at low temperatures. This enhances the energy value, palatability, and market appeal of the product.
●
Cooling & Screening
Hot pellets are cooled to set their shape. At the same time, powder and broken pellets are sifted out, ensuring the finished pellets have a uniform size, a cleaner appearance, and greater stability for packaging.
●
Packaging
The line automatically weighs, bags (typically in 50kg or larger sizes), and seals the final products, creating packaged feed ready for sale.
Main equipment used in A 11-12 t/h fish feed
pellet production line
A complete feed production line requires many pieces of equipment, including main machines like grinders, mixers, extruders, and belt dryers, as well as many auxiliary devices such as conveyors, silos, and cleaning equipment.
RICHI can provide all the necessary feed production equipment, and we manufacture these machines ourselves. With a production workshop of over 60,000 square meters, modern manufacturing facilities, and a professional team, we can guarantee the quality of every piece of feed machinery.
Our factory welcomes every customer to visit at any time. We also invite you to come to our company to discuss your ideas.
6 Types of 11–12 T/H Feed Pellet production Lines for
Different Production Needs
Around different raw material conditions, feed types, and production targets, an 11–12 ton/hour feed pellet line can be configured into various proven solutions.
Whether you’re focused on floating or sinking feed, single-product runs, or switching between multiple varieties, you can find a solution within this capacity range that best matches your actual production needs.
11-12 Ton/Hr Fish Feed Pellet Production Line
A medium-capacity line that can stably produce floating, sinking, and various other types of aquatic feed.
It features a mature, highly adaptable process, suitable for factories with multiple formulas or those serving various farmed species.
Can be configured with single-screw, wet, or twin-screw extrusion systems to meet different density and quality requirements.
11-12 t/h Floating Fish feed Pellet Production Line
This production line specializes in high-expansion, strongly-floating fish feed pellets, often used for markets like tilapia, grass carp, carp, and perch.
Its core equipment is an extruder, which allows for stable control of cooking level, pellet density, and expansion rate.
It’s ideal for clients looking to create brand-oriented, differentiated floating feeds.
11-12 t/h Sinking Fish feed Pellet Production Line
Meets the production needs for conventional or premium sinking fish feed, offering a choice between a ring die pellet mill or an extruder.
Ring die is suitable for high-volume, cost-sensitive products; extrusion is better for high-protein, high-fat, and more palatable formulas.
The entire line can support the large-scale production of sinking feed for species like tilapia, catfish, blunt-snout bream, and marine fish.
11-12 t/h Shrimp Feed Pellet Production Line
Specialized in producing high-density, water-stable shrimp feed pellets (semi-floating or sinking).
The line typically includes a twin-screw extruder or a ring die pellet mill, allowing for precise control over pellet hardness, shape, and micro-level size.
It’s designed for the shrimp farming market, including species like Pacific white leg shrimp, giant freshwater prawn, and tiger shrimp.
11-12 t/h Pet Food Production Line
Used for producing pet food pellets like dog and cat food.
It comes equipped with a twin-screw extruder, a precision coating system, and controlled drying/aging processes to meet the demands for high-fat, high-palatability, and high-expansion products.
It can manufacture various types of pet food, such as complete diets, grain-free kibble, high-protein foods, and puffed snacks, making it a mainstream capacity for entering the pet food market.
11-12 t/h Multifunctional feed Pellet Production Line
This is a hybrid production line compatible with both aquatic and livestock/poultry feed.
It’s suitable for the large-scale production of aquatic feeds (for fish, shrimp, crab) as well as common animal pellets (for chicken, duck, goose, cattle, sheep).
The line uses a modular design: the aquatic feed section can use an extruder, while the livestock/poultry section uses a ring die pellet mill. This setup allows for switching between different product lines based on orders.
If Your Situation Looks Like This, an 11–12 T/H Fish Feed pellet production Line May Be Right for You
When many customers inquire about an 11–12 ton/hour fish feed pellet plant, they’re not just asking “how big is the equipment?” They’re actually thinking about a bigger question:
Has my production scale reached the point where an upgrade is necessary?
Are you stuck in this situation?
- Your current feed production line is running near full capacity, and pushing it further starts to hurt stability.
- Orders are becoming steady, but your 5–8 ton/hour output can’t keep up with continuous demand.
- Production feels reactive—you’re always chasing orders instead of following a plan.
- You’ve realized that what truly affects profit isn’t the initial equipment price, but long-term operating costs.
If these scenarios sound familiar, then the 11–12 ton/hour capacity level often fits your needs perfectly.
Is your goal no longer just “to be able to produce”?
In the early stages, many companies focus on “can we make this product?” But as you grow, the focus shifts to:
- Can we run multiple shifts continuously, without constantly starting and stopping?
- Is our pellet size, density, and water stability consistently reliable?
- Do we really want to rely on manual experience to adjust parameters every day?
When the logic shifts from “being able to produce” to “producing stably and at scale,” your production line needs to evolve into a true industrial-grade solution.
Do you want to expand, but not take too big a leap?
Many clients realize:
- Their small production line is now limiting both efficiency and cost-effectiveness.
- Jumping straight to a 15-ton or larger line involves high investment and risk.
- They want an upgrade that will meet their needs for the next 2–3 years.
In this case, 11–12 tons/hour is usually the most stable and popular choice: it offers a significant boost in output while keeping the pressure on factory space, staff, and capital manageable.
Are your foundational conditions ready?
There’s another practical question: when you increase capacity, can you actually run it effectively?
- Is your raw material supply relatively stable?
- Are your sales channels or future orders clear?
- When output increases, can the market absorb it in a timely manner?
When these basic conditions are met, an 11–12 ton/hour fish feed pellet plant can deliver the real advantages of scale, rather than becoming a burden.
Investment and Operating Cost Analysis for an
11–12 T/H Fish Feed Pellet production Line
When planning an 11–12 ton/hour fish feed pellet line, investment and operating costs are key factors that determine if the project is viable. The cost structure for this capacity approaches mature industrial standards, requiring careful planning for both the initial equipment investment and long-term operational expenses.
① Equipment and System Investment
The upfront investment for an 11–12 ton/hour line is mainly focused on core machinery and the entire system configuration.
Because this line is designed for “long-term, continuous operation,” critical equipment like crushers, mixers, pelletizers/extruders, dryers, and coolers will be larger, more durable models, not just the bare minimum.
Additionally, this capacity level typically includes automated feeding, batching, and central control systems. This reduces reliance on manual labor and minimizes errors. While this doesn’t increase output directly, it saves a lot of trouble in the long run.
② Factory Building and Infrastructure Investment
Compared to the equipment itself, factory building costs are often underestimated.
An 11–12 t/h line has specific requirements for workshop height, electrical capacity, and overall layout. With many machines and a long process, a well-planned layout is crucial for smooth daily operations.
However, this doesn’t necessarily mean higher spending. If the layout is clear from the start, it can reduce redundant transport and lower energy consumption, saving money over time. Many experienced clients prefer to invest more here upfront to avoid costly retrofits later.
③ Energy Consumption Costs During Operation
Many clients’ first reaction is: “With such high output, the electricity bill must be terrifying!”
It’s true that the total amount of power used is higher than a smaller line. But what really makes the difference is calculating the cost per ton.
When running near its design capacity, the equipment operates more efficiently. Each unit of electricity produces more feed.
As long as production runs steadily without frequent stops, the energy cost per ton of feed on an 11–12 ton/hour line is often more economical than on a smaller one. This is something many clients realize only after the line is running.
④ Changes in Labor and Management Costs
A common concern is: “Will we need many more people with higher output?”
The reality is, the staff increase from a medium-sized line to an 11–12 ton/hour line is very limited. Due to higher automation, many steps no longer require constant human intervention.
Even though output increases significantly, the number of operators only goes up slightly. This means the labor and management costs spread over each ton of feed actually become lower. This is why many clients jump straight to this capacity once their orders become stable.
⑤ Long-Term Performance of Maintenance and Spare Parts Costs
It’s true that individual parts for the equipment on an 11–12 ton/hour line are larger and more expensive than those for smaller machines. But the approach to maintenance is different.
This capacity level emphasizes scheduled, preventative maintenance rather than fixing problems after they occur. This leads to high equipment stability and a much lower chance of unexpected breakdowns.
For serious producers, the cost of a production stoppage is often far greater than the cost of the spare part itself.
How to Configure Key Equipment for an 11-12 TPH
Fish Feed Pellet Production Line?
When you set your target output at 11-12 t/h, the core of fish feed making machines matching isn’t just about choosing larger models. Instead, it’s about ensuring every process step can keep up. At this capacity level, if any single stage lacks sufficient capability, it will directly impact the stable operation of the entire line.
First, the grinding system.
At this output level, the biggest concern in grinding isn’t particles being too coarse, but rather the feed supply failing to match demand. If grinding capacity is tight, it disrupts the rhythm of the whole line.
Therefore, a hammer mill with higher power is usually chosen, or sometimes a dual grinding setup is used directly. Insufficient grinding capacity is one of the most common and easily underestimated problems on high-output lines.
Next, the batching & mixing system.
As output increases, mixing issues become more pronounced. Poor mixing, which might be acceptable at lower volumes, quickly manifests as unstable pellets and large batch variations when running continuously at 11-12 tons/hour.
Consequently, this capacity level typically requires larger-volume, higher-efficiency feed mixers paired with a relatively stable automatic batching system.
The pelleting or extrusion system is the heart of the line.
Achieving 11-12 t/h isn’t about pushing one machine beyond its limits; it requires the fish feed pellet machine or extruder machine to run stably near its optimal design point.
Whether selecting a ring die fish feed pellet mill or an fish feed extruder, the priority is continuous operating capability, die/mould life, and forming stability.
After forming, drying & cooling equipment must also scale up proportionally.
If downstream processing falls behind, even if the front end produces pellets, you’ll face problems like undesirable moisture levels, brittle pellets, or material piling up.
Thus, for 11-12 t/h feed pellet lines, drying and cooling generally use continuous systems designed with ample processing capacity.
Finally, conveying & control systems.
At this output level, more manual intervention leads to more problems. Stable conveying systems and centralized control are essential to minimize operator errors and prevent frequent stoppages.
How to Plan Your 11–12 T/H Fish Feed
Pellet Production Line?
With years of experience and a professional team, RICHI can provide you with a one-stop fish feed production solution, from process design to equipment installation. We know that only when all parts of the line work together can you achieve stable output, easy operation, and long-term returns.
Every stage—from raw material grinding, batching, and mixing, to pelletizing/extrusion, drying, cooling, screening, and packaging—must be matched to the overall pace. This prevents the front end from producing more than the back end can handle, which causes waiting or material build-up, affecting both capacity and pellet quality.
Factory layout and equipment arrangement are also important parts of planning. A smart layout not only allows materials to flow smoothly, reducing handling and extra transport, but it also makes daily operations and maintenance much easier. Paths for bringing in raw materials and taking out finished products should also be planned ahead to ensure the line can deliver its daily output consistently.
For staffing, even with a highly automated line, operators and maintenance personnel are needed at key points. By optimizing roles and operating procedures, you can manage high-volume production with fewer people. This also reduces risks caused by human error, making production more stable.
Auxiliary systems like power, heat sources, and compressed air directly affect continuous production. Planning these basics early on not only improves equipment efficiency but also makes future maintenance and expansion easier, ensuring the whole line runs smoothly and without worry.
What capacity fish feed plants have we built?
In our 30 years of building feed plant projects, RICHI has constructed numerous feed mills and pellet production plants in over 140 countries worldwide.
Uzbekistan: 1 Ton/Hr Floaing Fish Feed & Animal Feed Factory
Capacity: 1 t/h
Country: Uzbekistan
The factory can produce floating fish feed, as well as feed for chickens, cattle, and sheep.
Russia: 5 Ton/Hr Floating Fish Feed Plant
Capacity: 5 t/h
Country: Russia
It mainly produces fish feed pellets using advanced extrusion technology for high-end aquatic feed.
Indonesia: 5 Ton/Hr Floating & Sinking Fish Feed Plant
Capacity: 5 t/h
Country: Indonesia
This plant focuses on producing floating and sinking fish feed pellets and is equipped with an extruder to create 1-7mm fish feed pellets.
Malaysia: 3 Ton/Hr Fish & Shrimp Feed Factory
Capacity: 3 t/h
Country: Malaysia
It uses pelletizing technology to produce both fish and shrimp feed pellets. The pellet mill is equipped with a three-layer conditioner.
US: 1.5-2 Ton/Hr Fish Feed & Pet Food Mill
Capacity: 1.5-2 t/h
Country: the Us
The line is used to produce both fish feed and pet food pellets, maximizing the efficiency and profitability of the plant.
Norway: 10 Ton/Hr Salmon & Trout Feed Production Line
Capacity: 10 t/h
Country: Norway
This plant is dedicated to producing high-end salmon and trout feed pellets in 3-6mm.
Other Fish Feed Production Line Capacities
We have compiled fish feed production line solutions with different capacities below. If there is a configuration that matches your needs, you can click to view the details directly. If no suitable option is available, feel free to click the “Customize” button and fill in your requirements. Our team will contact you as soon as possible.
Why Choose RICHI to Help You Build Your Fish Feed Plant?
As a leading manufacturer of feed production equipment, RICHI provides high-quality machinery and professional services for the agriculture and aquaculture industries. Since our founding in 1995, we have continuously innovated and updated our feed equipment to stay ahead of the times. With advanced processing technology, superb craftsmanship, and strict quality inspection systems, we strive to provide our customers with excellent products.
30
RICHI Machinery
has been around for 30 years
We can offer clients turnkey projects for 1-100 ton/hour general feed plants and 1-50 ton/hour fish feed plants. Our comprehensive service includes factory layout design, manufacturing of the complete set of equipment, on-site installation, and staff training. Choosing the right partner can help you start your aquatic pellet feed production business more smoothly.
300+
We have helped build hundreds of
fish/shrimp feed
production lines from scratch.
International Certification
All our equipment has passed ISO9001:2008, CE,
CU-TR
and other certifications.
140+
Our feed pelletizing equipment has been sold to
more than 140 of the
more than 200 countries and regions in the world
1000+
We now offer our
related services to so many feed
producers worldwide.
CUSTOMER VISIT
We warmly welcome every customer who comes from afar. Face-to-face talks bring us closer as partners and build stronger trust.
Oman Customer Visit
Oman Customer Visit
In 2024, Omani customers visited our factory to discuss details of the feed pellet production line and sign a contract.
Russian Customer Visit
Russian Customer Visit
In 2023, long-term Russian customer visited our factory to inspect their previously ordered fish feed pellet production line equipment and discuss follow-up matters.
Thai Customer Visit
Thai Customer Visit
In 2022, Thai customers came to our factory to discuss customized details for our aquatic feed pellet production line.
South African Customer Visit
South African Customer Visit
In 2019, South African customers toured our factory equipment and discussed the engineering design for a fish feed pellet production line.
